GREENMAX Melting Machine - Mars Series Hot Melter

The GREENMAX foam melter, also known as the densifier, is a melting machine with screw melting technology. The machine specialises in three major steps - crushing, hot melting and extrusion - to achieve the effect of reducing the volume of waste foam.

When the foam melter is activated, the operator throws the waste foam into the hopper of the machine. Instantly, the foam is crushed into small pieces in the machine hopper and falls into the screw section. Next, the crushed foam pieces are pushed to the heating part for melting. Finally, the waste material is transformed into high-density ingots in a ratio of 90:1. The processing by the machine results in significant savings in transport and storage costs and difficulties. This thermal densification process has been tested and certified by professional institutes as efficient, intelligent and safe.

Suitable materials for a densifier:

EPS / Expanded Polystyrene


EPS/Expanded polystyrene dust

EPE/Expanded Polyethylene

XPS/Extruded polystyrene

Special advantages of foam melter.

1. Easy to operate

The densifier is simple to operate. There are no other factors to worry about during operation, just changing the temperature.

2. High density of the material produced by the machine

The GREENMAX densifier compresses the material at a high compression ratio of 90:1.

3. Finished product rebate

With the high density of ingots produced by the machine, you will receive the highest rebate on the material produced by the machine and GREENMAX offers the business of recycling ingots.

4. Easy hygiene management

The ingots produced by the machine end up as hard as stone when cooled, with no residual scrap chips, making it easy to manage hygienically.

5. Customised machines

The GREENMAX densifier can be customised to suit your waste, plant size and budget.


Why choose the GREENMAX densifier?

● True demonstrated throughput - high efficiency
● Relative power - not power efficiency, but total requirement for reliable handling
● Quality of electrical components, machining, welding and motor/gearbox combinations
● Robustness of construction, i.e. machine weight, material thickness, screw shaft diameter, extrusion bore diameter, chain drive strength
● Highest reliability in the world, with common parts available in the UK

● Maintenance packages available at competitive prices.

Depending on the capacity per hour, the GREENMAX MARS series densifier is available in four models.



How to recycle this materials? please leave your massage and we will contact you as soon as possible


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